Development of Internship Program: (Standardization of Hangers for Land Cruiser and IMV Production lines)

Name of the Part

Part

Process Problem

New Design

Countermeasure

1

Engine Hanger 2TR, 2KD, and V6  IMV with Transmission

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Engine models, Land Cruiser and IMV models.

2

Automatic Transmission Hanger V6 IMV

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Transmissions models, Land Cruiser and IMV models.

3

Transmission Automatic Hanger 2TR IMV

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Transmissions models, Land Cruiser and IMV models.

4

Manual Transmission Hanger IMV

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Transmissions models, Land Cruiser and IMV models.

5

Engine Hanger for Land Cruiser models

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Engine models, Land Cruiser and IMV models.

6

Automatic Transmission Hanger for Land Cruiser models

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Transmissions models, Land Cruiser and IMV models.

7

Manual Transmission Hanger for Land Cruiser models

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We Designed a new Standard Hanger that can be used for all Transmissions models, Land Cruiser and IMV models.

8

Front Differentials Hanger for Land Cruiser models

Worker has to change the hanger between models in Land Cruiser and IMV Production lines, losing time in the process.

We designed a Hanger that can be used on IMV and Land Cruiser models and can carry Laminated springs and Differentials together.