Development of Internship Program: (Standardization of Hangers for Land Cruiser and IMV Production lines)

Name of the Part

Part

Process Problem

New Design

Countermeasure

9

Land Cruiser Rear Differential Hanger

The Production losses time when changing Hangers between IMV and Land Cruiser models

We designed a Hanger that can be used on IMV and Land Cruiser models

10

Laminated Spring Hanger for IMV

The Hanger is not stable, it produces a security and risk problem

We designed a Hanger that can be used on IMV and Land Cruiser models and can carry Laminated springs and Differentials together.

11

Subassembly Dolly for Differentials Land Cruiser and IMV models

You can only used this Dolly for front differentials.

We Designed a new Dolly that can be used for Land Cruiser and IMV models, and can handle front and rear differentials, With this we can produce faster.

12

IMV Subassembly Jig for front differentials

It only allows IMV  front differential models

We designed a new Jig that allows front differentials for Land Cruiser and IMV models

13

Battery Hanger for Land Cruiser and IMV models

There is no Hanger for this Process, the worker have to lift the weight of the Battery by Himself, creating a hassle  problem

We designed a new Hanger that allows the worker to lift the battery and introduce it to the unit.

14

Hanger para Cardan  IMV

There is no Hanger for this Process, the worker have to lift the weight of the Battery by Himself, creating a hassle  problem

We designed a new Hanger that allows the worker to lift and install into to the unit.

15

Spare Tire Hanger for Land Cruiser model (029)

The worker has to rotate the tire without any tool, creating a hassle problem.

We designed a new Hanger that allows the worker to rotate and adjust the tire in the unit.

16

Tire Hanger for Land Cruiser and IMV Production lines

The worker has to rotate the tire without any tool, creating a hassle problem.

We designed a new Hanger that allows the worker to rotate and adjust the tire in the unit.